Upmoviom LMA-System
The LMA-System automates the movement of long products between the unloading area, the storage racks and the order-picking stations.
Features
The LMA-System builds on UPMOVIOM's extensive experience in front-access storage solutions. It maintains the sliding internal U-supports used in our Upmoviom existing storage racks, while automating their movement by means of a shuttle that travels along the central aisle.
The shuttle positions itself in front of the selected storage location. Its rails align with those of the storage compartment, allowing the shuttle system to retrieve the material using a set of hooks. It then transports the material to the loading area or to one of the 2 existing order-picking stations.
The automatization of the material handling streamlines warehouse operations, increases productivity and optimises the available storage space. It also reduces the need for manual handling and improves safety by minimising the movement of heavy loads throughout the facilities.
Up to 3.500 kg loading capacity on the shuttle
150 seconds real cycle time
Up to 16 hour per day estimated work time
How it works
From the touchscreen control panel in the loading area, the operator indicates the material to be stored. The shuttle brings the corresponding container with its material.
Packages from the supplier are unloaded with an overhead crane onto the container located at the loading station at one end of the storage system. The package is weighed and the traceability of the material is identified.
During this operation, the shuttle positions itself in front of the loading station and collects the container with the material inside.
Once the material has been transferred between the loading area and the shuttle, the material is automatically transferred to its storage location.Each location is coded by a row and a column.
Each location is associated with a material reference with its traceability assigned during its identification and its weight.
The operator selects the material to be retrieved using the touchscreen control panel in the unloading area. The shuttle collects it from its storage location and delivers it to the designated unloading area, where the required bars are picked.
Lifting tables have been installed at the unloading station to make it easier for the operator to collect the material. A weight check confirms that the order has been prepared correctly.
With the preparation already completed, the shuttle returns the remaining material to its storage location and extracts the next required material. Two unloading areas may be enabled, allowing two orders to be worked alternately, avoiding downtime.
The provided software can be connected with the company's ERP, creating a list of orders, recording the traceability and notifying when the purchase orders are ready.
The outbound area is equipped with two independent order-picking stations. While the operator works with one product reference, the shuttle can retrieve or return material at the other station. This reduces waiting times and unnecessary movement around the hall.
The stations can also be equipped with an auxiliary table for preparing lightweight orders without using the overhead crane, keeping the materials for each order together until preparation is complete.
Actual installation data
The following data correspond to a specific given configuration. Installations are fully adapted to the requirements of each project.
462
Locations
Rack 1 - tubes
60 large compartments
128 medium
Rack 2 - tubes, flat bars and merchant bars
104 medium compartments
170 small
6.2
Storage rack height
8.2
Overall platform height
150 s
real cycle time
130 s
estimated outbound sequence
170-180
order lines / shift
20
bundles replenished / shift
350
order lines / 2 shifts
40
bundles replenished / 2 shifts
Benefits
Automates the operator movements in the warehouse and reduces the distances operators need to travel.
The two outbound stations allow operators to alternate between orders and make productive use of the shuttle's travel time.
Safety barriers control access to the stations while the automated shuttle is operating.
The system digitally manages and monitors every storage location, ensuring full traceability and complete inventory control.
Each storage compartment is designed according to the dimensions of the different sections and materials to be stored.
The system can be integrated with your ERP and other existing warehouse management and logistics systems.
FAQs
Yes. A side or cantilever storage system can be motorised to make it easier to open, extract, and handle levels with heavy loads. Motorisation is mandatory when the weight per level exceeds 3,000 kg, and optional for lighter loads.
Motorisation improves ergonomics, reduces physical strain on the operator, and allows safer working when handling heavy weights or hard-to-handle materials.
Yes. Side and cantilever systems can be designed to store profiles, tubes, bars, and other long materials.
Depending on the project, the system can be adapted to lengths of up to 20 metres, always depending on the type of material, its weight, rigidity, available space, and handling equipment.
Storage system with material up to 16m long
Yes. The remnants storage system can include hinged doors as an additional option. These doors let you close the system when it is not in use and free up the front space.
The remnants storage system can include locking mechanisms to prevent unwanted movement while material is being handled. When a tray or level is open, the safety system helps keep it fixed and stable, reducing risk for the operator.
Side and cantilever systems can include cross members that allow slings to pass through, securing and lifting the material safely.
These supports make handling easier with an overhead crane or other lifting equipment, allowing packs, bars, or profiles to be removed without compromising the material’s stability.
Yes. The remnants storage system can include levels with a sheet-metal base for storing short pieces, offcuts, small profiles, or materials of reduced dimensions.
The sheet-metal base keeps material from falling between supports or shifting within the compartment, which improves safety and makes handling easier.
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